|
|
||||||||
RESEARCH REPORT |
1 Center for Biomaterials, MC-1615,
2 Department of Orthodontics,
3 Department of Prosthodontics and Operative Dentistry, 1-4School of Dental Medicine,
University of Connecticut Health Center, Farmington, CT 06030;
*corresponding author, Goldberg{at}nso1.uchc.edu
| ABSTRACT |
|---|
|
|
|---|
KEY WORDS: fiber-reinforced composites flexure shear restraints
| INTRODUCTION |
|---|
|
|
|---|
In addition, the classic flexure formula (Popov, 1976)
![]() |
| MATERIALS & METHODS |
|---|
|
|
|---|
|
Specimen dimensions were 2 x 2 x 80 mm3 (width x thickness x length) or 2 x 1 x 80 mm3. The former were tested at span lengths of 40, 30, 20, and 10 mm, and the latter were tested at span lengths of 60, 50, 40, 30, and 20 mm (n = 3 for each L/d group). This resulted in L/d ratios of 5 to 60. Experimental rigidity values (load/deflection) were calculated within the elastic region. The load at the elastic limit, determined graphically as the limit of the initial linear region of the load-deflection curve, and the maximum load were recorded.
Analytical Models of Flexural Rigidity
The experimental values of rigidity for the FRC beams obtained over various L/d ratios were compared with three analytical models of flexure behavior. These were (a) the standard flexure formula based on classic small deflection theory, (b) a model that corrected the standard flexure formula for the contribution of shear, and (c) a model that assumed softening due to fiber damage at the sample clamp plus a shear contribution (Jancar et al., 1994). The derivations of these models are shown below, in Appendix 1 (www.dentalresearch.org), and in the cited references.
The deflection,
, of a centrally loaded, slender, restrained-end beam can be written as (Olsen, 1956):
![]() | (1) |
![]() | (2) |
The longitudinal modulus of the composite, E, was calculated to be 34.2 GPa from the rule of mixtures (Agarwal and Broutman, 1980):
![]() | (3) |
, for a restrained-end beam with various ratios of L/d. An analogous arrangement of the more widely recognized relationship,
![]() | (4) |
The second analytical model of beam rigidity included the contribution of shear. In this model, total deflection is the sum of the deflection produced from flexure plus the deflection due to shear,
S. For rectangular beams with end restraints, the shear deflection can be represented by the following equation (Young, 1989):
![]() | (5) |
![]() | (6) |
The third analytical model was based on flexure, shear, and the assumption of softening at the clamps due to fiber damage (Jancar et al., 1994). These earlier investigators calculated values for an apparent modulus, E*, that included all three effects at various ratios of L/d. In the present study, we substituted these values of E* into Eqs. 2 and 4 to calculate the theoretical rigidity of the FRC beams based on the assumption of flexure, shear, and damage at the clamp. All three models of flexure behavior were statistically compared with the experimental results by means of the chi-square goodness-of-fit test.
| RESULTS |
|---|
|
|
|---|
|
While the focus of this study was rigidity, the loads at the elastic limit are also quite important clinically. These values are shown for each loading condition as a function of L/d (Fig. 3
). The maximum loads were about 50% higher and followed the same general pattern (Appendix 3, www.dentalresearch.org). The loads increased with decreasing L/d and were generally independent of the type of end support.
|
| DISCUSSION |
|---|
|
|
|---|
Even though the difference between the shear-corrected restrained-end model and experimental values was statistically significant (p < 0.05) below L/d values of 10, the model was still reasonably predictive in this clinically important region. This is consistent with the relative contributions of shear and flexure to total deflection, which were calculated with Eq. 6 as a function of L/d (Fig. 4
). Restrained-end loading causes a greater deflection due to shear than found in the three-point test, although the difference between the test methods decreases at lower values of L/d. ISO testing standard 10477 specifies three-point loading with an L/d of 10, so even here almost 40% of the deflection is due to shear.
|
The shear deformation probably also explains the dependence of FRC strength on span length. At higher span lengths, the load is supported primarily by the higher-strength fibers. As L/d is decreased, the load is supported by the fibers in tension and compression as well as the matrix in shear. Therefore, while the clinically important maximum loads (Appendix 3, www.dentalresearch.org) and loads at the elastic limit (Fig. 3
) increase with decreasing L/d, the calculated apparent strength actually decreases (Appendices 2A, 2C, www.dentalresearch.org). For example, the apparent ultimate strengths of these composites in three-point loading at L/d of 8.5 and 23.6 are 583 ± 89 MPa and 859 ± 68 MPa, respectively.
It is interesting to compare the rigidity of the restrained-end and three-point loading models in the L/d region below 10 (Fig. 2
). While the shear-corrected restrained-end model predicts about 20% greater rigidity than the three-point shear-corrected model, the two models are practically parallel in this region. This is understandable, since the shear term, 3L/10Gbd, is the same in both models. That is, for centrally loaded beams, the shear contribution is independent of end-restraint. This suggests that this term could be useful in clinical modeling where the support for the prosthesis is geometrically complex.
One reason for the current study was to evaluate the use of a restrained-end test arrangement instead of the more traditional three-point flexure test. Several researchers have studied the in vitro flexure behavior of FRC fixed partial dentures (Loose et al., 1998; Vallittu, 1998; Behr et al., 1999), but these reports focused on the effects of fiber reinforcement and strength or maximum load of the complete prosthesis. Haser (1999) studied non-veneered FRC substructures and reported rigidity as well as load, which allows for some comparison with the present data. The rigidity of FRC substructures bonded to steel dies was reported to be 939 N/mm. The L/d of the FRC section between the retainers was 5.0 and approximately uniform. The rigidity of beams with comparable L/d predicted with the present shear-corrected models for restrained-end and three-point loading are 767 and 607 N/mm, respectively (Fig. 2
). Therefore, while the restrained-end test is more predictive, both test methods underestimate the rigidity of the prostheses. Perhaps of greater importance, use of the standard flexure formula predicts rigidity of 8755 and 2189 N/mm for restrained-end and three-point loading, respectively, suggesting that the shear correction is more important than the test method when the L/d is below approximately 10.
In the clinical situation, physiological tooth movement (Parfitt, 1960), deformation of the luting agent, and possibly other factors would reduce the apparent rigidity of the prosthesis. It is possible that the shear-corrected three-point test is more representative when clinical factors allow for greater mobility of the prosthesis, such as failure of the luting cement (Loose et al., 1998). The shear-corrected restrained-end model may be more accurate for cases of less prosthesis movement, possibly such as restorations over implants. Of course, neither test method is intended as a replacement for more complex approaches that attempt to reproduce effects of anatomy, periodontal ligament, and other clinical factors. The three-point and restrained-end tests are most useful for developing analytical models and for evaluating material properties, formulation changes, environmental challenges, etc.
The present data can be compared with earlier work by others who studied similar formulations and storage conditions by calculating flexure modulus with Eq. 4 for samples with nominal cross-sections of 2 mm x 2 mm tested at a span length of 20 mm. Under these comparable conditions, Lassila et al. (2002) and Karmaker and Prasad (2000) reported flexure modulus values of 24.0 and 27.5 GPa, compared with the present value of 27.1 GPa.
| ACKNOWLEDGMENTS |
|---|
| FOOTNOTES |
|---|
Received May 13, 2002; Last revision October 7, 2002; Accepted January 10, 2003
| REFERENCES |
|---|
|
|
|---|
ASM International Handbook Committee, editors (1987). Engineered materials handbook. Vol 1: Composites. Metals Park, OH: ASM International, pp. 361, 406.
ASTM Standard (1997). Standard test methods for flexural properties of unreinforced and reinforced plastics and electrical insulating materials. ASTM D790. In: Annual book of ASTM standards, pp. 141-151.
Behr M, Rosentritt M, Leibrock A, Schneider-Feyrer S, Handel G (1999). In-vitro study of fracture strength and marginal adaptation of fibre-reinforced adhesive fixed partial inlay dentures. J Dent 27:163168.[ISI][Medline]
Behr M, Rosentritt M, Lang R, Handel G (2000). Flexural properties of fiber reinforced composite using a vacuum/pressure or a manual adaptation manufacturing process. J Dent 28:509514.[ISI][Medline]
Freilich MA, Karmaker AC, Burstone CJ, Goldberg AJ (1998). Development and clinical applications of a light-polymerized fiber-reinforced composite. J Prosthet Dent 80:311318.[ISI][Medline]
Freilich MA, Meiers JC, Duncan JP, Goldberg AJ (1999). Fiber-reinforced composites in clinical dentistry. Chicago: Quintessence Publishing Co., Inc., p. 18.
Freilich MA, Meiers JC, Duncan JP, Eckrote KA, Goldberg AJ (2002). Clinical evaluation of fiber-reinforced fixed bridges. J Am Dent Assoc 133:15241534.
Hadjinikolaou IN (1994). Fiber-reinforced thermoplastic composites for dental applications (dissertation). Farmington: University of Connecticut Health Center.
Haser KA (1999). Development of a restrained-end testing model for analysis of fiber-reinforced composites for dental applications (dissertation). Storrs: University of Connecticut.
International Standard (1992). Dentistry-polymer-based crown and bridge materials. ISO 10477. Geneva, Switzerland: ISO, pp. 18.
Jancar J, DiBenedetto AT, Hadjinikolaou IN, Goldberg AJ, Dianselmo A (1994). Measurement of the elastic modulus of fibre-reinforced composites used as orthodontic wires. J Mater Sci-Mater Med 5:214218.
Karmaker A, Prasad A (2000). Effect of design parameters on the flexural properties of fiber-reinforced composites. J Mater Sci Lett 19:663665.
Karmaker AC, DiBenedetto AT, Goldberg AJ (1997). Continuous fiber reinforced composite materials as alternatives for metal alloys used for dental appliances. J Biomater Appl 11:318328.[Abstract]
Kaw AK (1997). Mechanics of composite materials. New York: CRC Press, LLC, pp. 173-175.
Lassila LV, Nohrstrom T, Vallittu PK (2002). The influence of short-term water storage on the flexural properties of unidirectional glass fiber-reinforced composites. Biomaterials 23:22212229.[ISI][Medline]
Loose M, Rosentritt M, Leibrock A, Behr M, Handel G (1998). In vitro study of fracture strength and marginal adaptation of fibre-reinforced-composite versus all ceramic fixed partial dentures. Eur J Prosthodont Restor Dent 6:5562.[Medline]
Mullin JV, Knoell AC (1970). Basic concepts in composite beam testing. Mater Res Standard 10:1634.
OBrien WJ, Ryge G, editors (1978). An outline of dental materials and their selection. Philadelphia: Saunders Company, p. 403.
Olsen GA (1956). Strength of materials. 2nd ed. Englewood Cliffs, NJ: Prentice-Hall, Inc., pp. 283-301.
Parfitt GJ (1960). Measurement of the physiological mobility of individual teeth in an axial direction. J Dent Res 39:608618.
Popov EP (1976). Mechanics of materials. 2nd ed. Englewood Cliffs, NJ: Prentice-Hall, Inc., p. 125.
Rosentritt M, Behr M, Kolbeck C, Handel G (2001). In vitro repair of three-unit fiber-reinforced composite FPDs. Int J Prosthodont 14:344349.[ISI][Medline]
Vallittu PK (1998). The effect of glass fiber reinforcement on the fracture resistance of a provisional fixed partial denture. J Prosthet Dent 79:125130.[ISI][Medline]
Vallittu PK (1999). Flexural properties of acrylic resin polymers reinforced with unidirectional and woven glass fibers. J Prosthet Dent 81:318326.[ISI][Medline]
Young WC (1989). Roarks formulas for stress & strain. 6th ed. New York: McGraw-Hill, Inc., pp. 201-204.
Zweben C, Hahn HT (1982). Static strength and elastic properties. In: Composites design encyclopedia. Wilson DW, Wetherhold RC, Cadot HM, McCullough RL, Pipes RB, editors. Newark: University of Delaware, pp. 1-72.
Zweben C, Smith WS, Wardle MW (1979). Test methods for fiber tensile strength, composite flexural modulus, and properties of fabric-reinforced laminates. In: Composite materials: testing and design (fifth conference), ASTM STP 674. Tsai SW, editor. Philadelphia: American Society for Testing and Materials, pp. 228-262.
| ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| HOME | HELP | FEEDBACK | SUBSCRIPTIONS | ARCHIVE | SEARCH | TABLE OF CONTENTS |
| IADR Journals | Advances in Dental Research ® |
| Journal of Dental Research ® | Critical Reviews (1990-2004) |