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RESEARCH REPORT |
1 Plastic Surgery, University of Pittsburgh;
2 Plastic surgery, University of California-Irvine;
3 Complex Engineered Systems, Carnegie Mellon University, Pittsburgh, PA;
4 Biomedical Health Engineering and Biological Sciences, and Bone Tissue Engineering Center, Carnegie Mellon University, Pittsburgh, PA;
5 Oral Medicine and Pathology, 329 Salk Hall, University of Pittsburgh, Pittsburgh, PA, USA, 15261;
6 Radiology, University of Pittsburgh;
7 Orthopaedic Surgery, University of Pittsburgh;
8 The Robotics Institute, Carnegie Mellon University, Pittsburgh, PA; and
9 Anthropology and Orthodontics, University of Pittsburgh;
*corresponding author, mpm4{at}pitt.edu
| ABSTRACT |
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KEY WORDS: Caprotite® calvaria rabbits scaffolds bone cells
| INTRODUCTION |
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The bone substitutes described previously have been used either in isolation to repair bone, or as a vehicle to carry signaling molecules, cells, or genetic codes to the healing wound site. Although each therapeutic approach has its costs and benefits, bone substitutes used as delivery vehicles are generally thought to be more effective and to enhance osseous wound healing by increasing osteoblast proliferation, microcirculation, and/or collagen synthesis within the defect (Bonadio et al., 1999; de Bruijn et al., 1999; Winn et al., 1999a,b, 2000; Shea et al., 2000; Mayr-Wohlfart et al., 2001).
The present study was designed to investigate the efficacy of Caprotite® as a synthetic bone substitute and delivery vehicle to facilitate osseous wound healing. The delivery of autologous bone cells was chosen as a logical first study because of the ease of cell harvesting and previous data on cell attachment, cell proliferation, and scaffold mineralization rates in vitro (Marra et al., 1999a,b; Calvert et al., 2000). Based on the studies cited above, it was hypothesized that Caprotite® scaffolds seeded with autologous bone marrow stromal cells would heal calvarial defects faster than unseeded defects in a rabbit model.
| MATERIALS & METHODS |
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Caprotite® Manufacturing
The technical details of Caprotite® manufacturing have been published previously (Marra et al., 1999a,b). In short, the scaffold materials were poly(caprolactone) (Aldrich [Mw 65 kDa]), poly(D,L-lactic acid-co-glycolic acid) (Mw 40 kDa-65 kDa [65:35], Aldrich, Chicago, IL), hydroxyapatite (Ca10[PO4]6[OH]2, Aldrich, Chicago, IL), and CHCl3 (Fisher, Indianapolis, IN). Polymer scaffolds were prepared by means of a particulate-leaching technique (Mikos et al., 1996). Sieved NaCl (particle size, 150-250 µm) and hydroxyapatite (particle size,
10 µm) were suspended in solution and sonicated for 60 sec. Polymer scaffolds (3-6 mm thick) were cut into 8-mm-diameter discs and pressed to a thickness of 1 mm. The discs were immersed in distilled water to dissolve the NaCl. Porosity was 80% (as controlled by the amount of NaCl incorporated) (Figs. 1A, 1B
).
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The bone marrow plugs were then mixed with a total volume of 10 mL DMEM in a 15-mL centrifuge tube to create a single cell suspension. The suspension was then centrifuged (800 g, 3 min) and the supernatant discarded. A 5-mL quantity of DMEM was then added to create a suspension from the cell pellet. The viability of the cells was > 90% as checked by the tryptan blue dye exclusion method, and the number of nucleated cells was controlled to more than 1 x 108/mL. Caprotite® disks were seeded by being individually soaked in this cell suspension under slight negative pressure for 10 min.
Calvarial defect creation
Following bone marrow harvesting, the scalps were prepared for sterile surgery. The calvariae were exposed through a mid-line skin incision. The periosteum was reflected laterally and bilateral, and 8-mm-diameter defects (Hollinger and Kleinschmidt, 1990) were made in the parietal bones by means of a standardized trephine cutting bur and drill (Fig. 1C
).
The defects were randomly assigned to the four groups. In the control group, the defects were not repaired, and the skin was simply closed by 5-0 Vicryl suture (Ethicon, Somerville, NJ, USA). In the autograft group, the defects were repaired by immediate transfer of the bone graft from the contralateral side into the defect (Fig. 1C
), and the skin incision was closed. In the unseeded Caprotite® group, we repaired the defects by placing an unseeded disk into the defect (Fig. 1C
) and closing the skin incision. In the seeded Caprotite® Group, we repaired the defects by placing a disk, seeded with bone marrow stromal cells, into the defect. The skin incision was then closed. All rabbits received IM injections (2.5 mg/kg) of an antibiotic (Baytril, Bayer Corp., Shawnee Mission, KS, USA).
Data Collection
3D computed tomography (CT)
Serial 3D-CT scans were obtained from all rabbits at 0, 6, and 12 wks post-operatively (Fig. 2
). Twelve wks was chosen as the end-point of the study because of the cessation of wound healing and bone formation in cranial defects by this time (Hollinger and Kleinschmidt, 1990).
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Histological processing
All rabbits were killed at 12 wks post-operatively with an IV overdose (45 mg/kg) of pentobarbital. The calvarial defects were harvested, fixed in 70% ethyl-alcohol (ETOH), and embedded in polymethylmethacrylate (JB-4 Plus, Polysciences, Inc., Warrington, PA, USA). The specimens were sectioned in the coronal plane (Fig. 2
) to a thickness of 150 to 250 µm and ground and polished to a uniform thickness of 40 µm. The specimens were stained with Massons trichrome for conventional qualitative bright-field light microscopy.
Statistical Analysis
Mean defect areas and standard deviations were calculated and compared among groups by a 4 x 3 (group by time post-op), two-way analysis of variance (ANOVA), with a repeated-measure design. Intergroup differences were assessed by Tukeys multiple-comparison test (SPSSPC v10, Chicago, IL, USA). Mean differences were considered significant if p < 0.05.
| RESULTS |
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3D-CT scans revealed that the autografts were immediately incorporated into the donor defect sites, and the defect margins were not visible by 6 wks post-operatively (Fig. 2
). The defects in the other three experimental groups showed various amounts of bony ingrowth from the margins. The control defects and the defects repaired with seeded Caprotite® disks showed the most bony ingrowth and irregular margins compared with the defects repaired with unseeded Caprotite® disks by 6 wks post-operatively.
Defects repaired with the autografts showed no change in mean defect area at any post-operative interval (Fig. 3
). Control defects had approximately 55% of the defect filled in with bone by 12 wks post-operatively, followed by defects repaired with seeded Caprotite® disks (41%) and defects repaired with unseeded Caprotite®2 disks (29%). Two-way analysis of variance revealed significant Group (F = 79.07; p < 0.001) and Time (24.23; p < 0.001) main effects and a significant Group x Time interaction (F = 3.44; p < 0.01). Multiple-comparison tests revealed that the autograft group had significantly (p < 0.05) smaller mean defect areas than the other three groups at all post-operative time intervals. No significant differences (p > 0.05) were noted in mean defect area between the control group and the seeded Caprotite® disk group at any post-operative time interval, while both of these groups had significantly (p < 0.05) smaller mean defect areas than the group with unseeded Caprotite® disks.
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| DISCUSSION |
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Caprotite®, in theory, has many of the properties of an ideal bone substitute. It can be manufactured to any shape with a pore size of 150-250 microns and a porosity of about 80%. Caprotite® has a relatively slow degradation rate (36% weight loss after 8 wks) and a tensile strength and Youngs modulus about half of those of trabecular bone (Marra et al., 1999a,b). Caprotite® disks seeded with cultured osteoblasts or fresh bone marrow showed cellular activity and collagen formation on the surface and at 0.1 to 0.5 mm deep into the scaffold. Positive Von Kossa and alkaline phosphatase staining, as well as scaffold mineralization, were also noted after 8 wks in culture, which suggests that Caprotite® can support and maintain seeded osteoblasts and has adequate pore size and porosity of the extracellular matrix, necessary for cellular respiration and nutrient transport (Calvert et al., 2000).
These preliminary findings led us to utilize seeded Caprotite® disks to repair calvarial defects in the present study. Results revealed that defects repaired with seeded Caprotite® disks did not show significantly different bone area regeneration compared with unrepaired control defects and unseeded Caprotite® disks. However, defects repaired with seeded disks showed small bony islands throughout the scaffold and no fibrous non-unions, while unrepaired defects and defects repaired with unseeded disks showed bony ingrowth only from the defect margins and fibrous non-union in the center. These findings suggest that scaffold seeding promoted osteogenesis in the defects, but at a very slow rate.
Several factors related to manufacturing and study design may be responsible for these results:
| ACKNOWLEDGMENTS |
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Received December 11, 2001; Last revision September 26, 2002; Accepted November 1, 2002
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